S.Orlik Pty Ltd Completed Turnkey Projects
Consolidated Wire Industries upgraded their existing facility to the new revolutionary Fumeless Pickling Line which is capable of running at 225DV. Line 6.
Benefits of New Line
- High Speed Pickling
- Completely Fumeless too ensure safe operations , extended building life, no toxicity.
- Low overall maintenance costs
- Full Plastic Mefiag Pumps - minimal maintenance.
- Acid Iron Rem oval System to ensure longevity and low operational acid usage
- High Carbon Steel Rod Production capabilities
- Low water usage
- Up too 300 Tons production per 24 hours
- Excellent pickling and fluxing too ensure perfect Zinc deposition
- Completed: February 2018
Consolidated Wire Industries upgraded their existing facility to the new revolutionary Fumeless Pickling Line which is capable of running at 225DV. Line 5
Benefits of New Line
- High Speed Pickling
- Completely Fumeless too ensure safe operations , extended building life, no toxicity.
- Low overall maintenance costs
- Full Plastic Mefiag Pumps - minimal maintenance.
- Acid Iron Rem oval System to ensure longevity and low operational acid usage
- High Carbon Steel Rod Production capabilities
- Low water usage
- Up too 300 Tons production per 24 hours
- Excellent pickling and fluxing too ensure perfect Zinc deposition
- Completed: August 2017
SA Mint upgraded their Sludge Removal System- New Auto Filter Press 800 x 800mm 30 Plates
Scope of Supply
- Fully Automated HMI Driven Press
- Open and Dumps Sludge with specialised knocking system and overhead carriage
- Safety shut off beams in case operator enters press zone. Full Safe
- Cycle time of 30 minutes to completely open, clean and then close
- Running continuously 24 hours per day 355 days a year.
- Increased sludge removal reducing potential solids disposal.
- Dumps directly into waste disposal bins.
- Completed May 2017
Wireforce upgraded their existing facility to the new revolutionary Fumeless Pickling Line which is capable of running at 200DV. 40 Strands
Benefits of New Line
- High Speed Pickling
- Completely Fumeless too ensure safe operations , extended building life, no toxicity.
- Low overall maintenance costs
- Up too 180 Tons production per 24 hours
- Excellent pickling and fluxing too ensure perfect Zinc deposition
- Completed: September 2016
Small Component Anodising, Black Dye and Chromating Line
Benefits of New Line
- Fully Automated Line
- Online Remote Connection
- Quick Program Change on each flightier if required
- Component add listing with automated current adjustment
- Clean room with full extraction and Air Scrubbing
- Full Long Life plant design.
- Compact design all drainage to effluent plant.
- Chemical Auto Dosing
- Production output monitors
- Floor Tray to prevent seepage.
- Completed August 2016
Small Direct Plate for POP (Plating on Plastics) for Plastic Badges and small Components
Benefits of New Plant
- Small Tank design reducing chemical make up and ensuring manual component loading easy
- Full extraction with scrubber to ensure air emissions acts are maintained and that factory contamination does not happen.
- Non adjust rectification to prevent operator involvement.
- Fully controlled and safe heating throughout plant.
- Full Mefiag Filtration units to ensure constant high quality finishing
- Acid resistant, low maintenance design for ease of operation.
- Fully digital rectification reducing overall electrical consumption by 30%, just power savings allow total rectifier payback within 24 months.
- Compact design all drainage to effluent plant.
- Completed July 2016
Automated Effluent Facility 2,2ML per Month with an 80% Recycle
Benefits of System using the Environ 2018 Scada Software and Plant
- Fully Automated Controls allowing perfect operational performance
- Online Order Notification System to prevent costly chemical downtime
- Online Connection allowing system monitoring and maintenance
- Fully integrated economical dosing to obtain required outputs
- Data Logging and Alarm System
- Fully Chemical Resistant construction for low maintenance costs
- One operator can run everything- Reduced operational costs
- Automated deionisation plant too maintain low conductivity and dissolved salts. Zero Discharge
- Waste can feed lawns and toilets too ensure overall reduced operating costs
- Completed October 2016
Fully Automated Zinc Barrel Electroplating Line
Benefits of New Line
- Fully Automated Line
- High speed production output 4000kgs of nails per 10 hours
- Barrels can hold 55kgs and are designed for long life anti wear with specialised materials used in the manufacturing .
- Online oil skimming removing 90% of oil from degreasing line.
- Online Remote Connection
- Quick Program Change on each barrel if required. Colour passivation change option per barrel or sequenced.
- Component add listing with automated current adjustment
- Production output monitors.
- Full extraction and Air Scrubbing too meet all air emission controls.
- Full Long Life plant design.
- Compact design all drainage to effluent plant.
- Completed July 2015
